Common Faults with Gledhill Boilermate 2000
Fault Finding Guide and troubleshooting for Gledhill Boilermate 2000 System
Note: All maintenance and repairs should be conducted by a certified engineer. The contents below have been extracted from the following provided by the manufacturer.
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1. Noisy System:
- Pump Operation: Check water level in F & E cistern and vent pump/system if needed.
- Boiler Pump: Adjust speed if necessary, ensuring boiler temperature rise doesn't exceed 8°C.
- Heating Pump: Adjust speed if needed, maintaining temperature difference within 11°C.
- Heating Bypass Valve: Check and adjust if necessary.
- Radiator Balance: Ensure radiators are balanced correctly.
2. Unsatisfactory Hot Water Service:
- Water Level: Confirm Boilermate is full of water when system is cold.
- Boiler Thermostat: Set to maximum.
- Boiler Flow Temperature: Check adequacy when it stops firing.
- Store Charging: Ensure it's at least 75°C.
- Plate Heat Exchanger Pump: Ensure it stops/starts with hot water tap, set at max speed.
- Load vs. Boiler Output: Ensure load isn't greater than boiler output.
- Scale Buildup: Replace heat exchanger if performance is impaired by scale.
3. Unsatisfactory Space Heating:
- Boiler Thermostat: Set to maximum.
- Boiler Flow Temperature: Ensure it's adequate before switching off.
- Heating Programmer/Room Thermostat: Check operation and settings.
- Heating Pump: Ensure water circulation to radiator circuit.
- Room Heating: Balance system and check thermostatic radiator valves if fitted.
4. Overflow from Feed and Expansion Cistern:
- Water Level: Adjust to necessary level if too high.
5. ACB Operation:
- Use ACB to check operating temperatures and identify faults on sensors.
6. Powerflushing/Cleaning of Heating System:
- Isolate BoilerMate appliance from heating system during powerflushing.
- Comply fully with manufacturer's instructions for powerflushing equipment.
- Consult Technical Helpline if unsure.
For detailed instructions, refer to the Gledhill Boilermate 2000 manual. All repair works must be conducted by a qualified engineer.